From optimized replacements to preventative backups, we 3D scan and engineer 3D models and 2D blueprints for complex components and assemblies. You get production-ready engineering certainty without the hassle.
SCHEDULE A CALL WITH AN ENGINEERLacking independent design data for critical machinery and production components leaves your production timeline entirely at the mercy of the OEM.
Whether your machinery is decades old or a modern system tied to a single foreign supplier, lacking local CAD data leaves you at the mercy of predatory markups, unresponsive communication, and months of freight delays.
Traditional supply chains penalize one-off orders. Sourcing a single replacement part triggers massive setup fees, resulting in astronomical quotes, months of tooling delays, or vendors who refuse to quote entirely.
Welding worn hardware or guessing on critical component geometry is a massive operational risk. If tolerances are off by even a few thousandths, the assembly will fail under live production workloads.
We deliver the production-ready 3D models and 2D drawings required to manufacture critical machinery components and production tooling on your own terms. Whether duplicating an existing design for an exact 1:1 drop-in replica, or re-engineering a design to leverage faster, lower-cost manufacturing methods, we adapt to your constraints. From on-site 3D laser scanning to vendor technical briefs, we handle the engineering needed to keep production running.
We capture physical data down to a thousandth of an inch using high-precision industrial 3D laser scanners. Midwest Regional Plants: We provide rapid, on-site dispatch to safely scan hardware right on your facility floor. National Mail-In Service: For smaller items, you can ship parcel or pallet-sized assemblies directly to our facility.
Universal 3D CAD Modeling: We reconstruct raw scan data into clean, design-intent solid models that are universally compatible with modern engineering and manufacturing software. Fully Toleranced 2D Drawings: We author comprehensive production drawings utilizing strict GD&T standards, establishing precise manufacturing tolerances so any vendor can execute the design flawlessly. Digital Damage Repair: We digitally eliminate physical wear, fixing warps and rebuilding broken features back to factory-new specifications. Process Conversion: When required, we re-engineer complex designs to bypass obsolete manufacturing methods for rapid, economical production by standard vendors. Design Optimization: Optional modifications use structural analysis to target known failure points and outlast the OEM original hardware.
Complete Engineering Package Release: We deliver your production-ready 3D CAD files and 2D drawings directly to your operations team upon preliminary design sign-off. Technical Briefings: We coordinate a direct technical briefing with your chosen vendor, remaining available as a design liaison during the first production run to clarify design intent and ensure a flawless first-time fit.
Whether replicating obsolete components, optimizing high-wear mechanisms, or backing up critical machinery, this engineering package comes standard.
| INCLUDED ASSETS & SERVICES | WHAT IT DOES | WHY IT MATTERS TO YOU |
|---|---|---|
| Universal 3D Model (STEP) | A precise 3D solid model compatible with all modern CNC machines, CAM software, and CAD platforms. | You permanently own the production master file required by manufacturers to duplicate your hardware flawlessly. |
| Detailed 2D Blueprints | Clear engineering drawings with exact manufacturing dimensions and tolerances. | Ready to send straight to your chosen vendors for an instant, accurate quote. |
| 3D Color Fit-Check | A digital deviation map comparing the raw scan data to our finalized CAD model. | Provides direct visual proof that the component will fit flawlessly before manufacturing begins. |
| Preliminary Drawing Review | We submit a complete set of preliminary 2D technical drawings directly to your operations team for a quick, final check. | Verifies physical dimensions and fitment goals prior to design release, preventing manufacturing errors without draining your staff's time. |
| Technical Vendor Support | Direct email or phone communication with your chosen vendor strictly to clarify our design intent. | Prevents communication gaps, supplier disputes, and wasted manufacturing costs. |
Includes the complete manufacturing foundation above. Perfect for operations teams who need precise 2D blueprints, machine-ready STEP files, and expert technical liaison support to get an active vendor manufacturing immediately.
Includes our complete manufacturing foundation, upgraded to full feature-history Native CAD files (SolidWorks, Inventor, etc.) and raw scan meshes. Engineered for facilities requiring full data ownership for future design modifications or quality control inspection.
Standard projects are scheduled in the order they are received. For compressed timelines, include Expedited Project Execution in your project scope to fast-track both initial scanning and engineering delivery.
Standard projects deliver an exact replica of your original hardware. For hardware that breaks regularly, include Design Optimization in your project scope to eliminate structural weak points and outlast the OEM original.
Standard projects match original manufacturing. If your hardware requires expensive or obsolete tooling, we apply Legacy Process Conversion to re-engineer the design for rapid, economical production.
If a component or assembly manufactured exactly to our technical blueprints does not fit or function within your machinery on the first try, we will deploy to your facility within 24 hours to re-verify the geometry and alter the CAD data free of charge until our engineering packages match your physical operational requirements perfectly. Since the transfer of intellectual property is irreversible upon delivery, these engineering packages are non-refundable. Instead, your investment is fully protected by this guarantee.
We guarantee that our engineering team handles 100% of the field data capture, safety coordination, and on-site verification completely independently. Our process is self-sufficient from initial deployment to final design release, ensuring your personnel remain focused entirely on production. Backed by comprehensive liability insurance, active OSHA credentials, and strict Lockout/Tagout (LOTO) compliance to ensure safe, zero-incident operations on your plant floor.
Every engineering package includes our curated regional supplier directory to eliminate vetting friction. This gives your team instant access to qualified facilities if your active vendors lack the capacity for exact industrial tolerances.
For critical machine failures, our 24/7 Priority Response Team deploys immediately to your facility for emergency scanning and expedited engineering turnaround with zero waitlist delay. Emergency rates and expediting fees apply.
From an un-manufacturable broken casting to a 5-axis CNC 316L Stainless Steel replacement in days, not months.
Critical structural hub crack causing a catastrophic line-down event with no OEM tooling available.
Non-destructive physical data capture yielding precise structural accuracy down to ±0.001".
Repaired solid model re-engineered specifically for 5-axis milling, verified via dimensional deviation map.
Bypassed the foundry entirely. A 316L stainless steel drop-in replica was 5-axis CNC machined directly from our CAD.
We are senior mechanical engineers who come directly from the industries we serve. With proven backgrounds designing industrial machinery, heavy manufacturing equipment, and production tooling, we spent years engineering hardware for the exact environments and punishing workloads found on your plant floor.
Our on-site teams are technical specialists and experts in industrial 3D scanning. Trained to operate safely and completely independently within live manufacturing plants, they bring elite field competence to your facility so your staff can remain focused entirely on production.
We protect your proprietary production methods, machinery layouts, and custom hardware designs with absolute confidentiality. Through secure local processing and encrypted transfers, we guarantee your operational workflows and completed design packages remain private and under your exclusive ownership.
We operate strictly as your independent engineering advocate. We hold no financial ties, manufacturing partnerships, or kickback agreements with any machine shops or OEMs. Our sole objective is delivering flawless, unbiased manufacturing data that protects your operational interests.
Active production crisis? Call our 24/7 Emergency Desk: 573-238-XXXX
Strict Capacity Notice To protect our rapid Midwest emergency response speeds, we strictly limit proactive scanning packages to just 4 plants per month. We allocate these slots equally between independent regional operations and corporate facilities.